Types of live storage systems: Pallet and picking solutions
A storage system is a critical investment if you’re a warehouse owner. You can’t decide based on looks and price range, alone. You need to familiarise yourself with the options available and compare them to see which one fits your needs best.
Live storage systems are one of the popular choices you’ll see in the market. This storage system is ideal for First In, First Out (FIFO), or Last In, First Out (LIFO) warehouse management. It can be used for heavy and light loads, as long as the light loads are loaded in cardboard boxes.
Live storage systems have several advantages over the typical pallet racking systems. Both systems use the same amount of available space, but live storage has a larger storage capacity. The flow of merchandise becomes automatic, which helps reduce loading and unloading times.
What’s more, if you already have an adjustable pallet racking system, you can still adopt live storage in your warehouse. These two are compatible with each other.
Let’s talk about the types of live storage systems.
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Live pallet racking systems
This storage is ideal for FIFO systems, as well as merchandise with short expiration periods. Its advantage is that it’s easy to operate.
Live storage systems are made of metal and slightly inclined roller conveyors. The pallets are loaded into the structure, and they slide down at a controlled speed down to the unloading area.
The pallets won’t come crashing with each other as the system is equipped with brakes, control, and protection for safety.
Since the loading and unloading area at different aisles, safety when it comes to navigating vehicles is also increased.
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Push-back pallet racking systems
This storage system is the opposite of live storage. It works for LIFO management, where you see the last item loaded come first in the unloading area.
As its name suggests, the load deposited pushes back the previous load. If your merchandise isn’t expiration-sensitive, this may be a suitable option for your warehouse.
You’ll find two types of push-back pallet racking systems. One uses roller beds, while the other uses a set of shuttles. Their operation is similar. The only difference is the device used to move the merchandise.
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Carton flow systems
If your merchandise is loaded in cardboard boxes or cartons, one option you might want to consider is the carton flow systems.
It’s also similar to live pallet racking and follows the FIFO management, but it’s often used for lighter loads. If your operations involve a large volume of picking, you might also find this storage system ideal as it reduces the travel for operators.
Like other storage systems, carton flow systems are also compatible with other types of pallet racking systems.
Choose a Storage System for Your Specific Warehouse Needs
Storage systems vary, and each one has its strengths and weaknesses. It’s up to you, as the owner, to decide which option works best for your requirements.
You need to look into the type of merchandise you’re storing and the day-to-day operations in your warehouse. It’s also possible to combine the use of different storage systems by partnering with a storage solutions company.